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ADDiTEC Unveils the AMDROiD X at MILAM 2025 in Tampa, FL

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ADDiTEC Unveils AMDROiD X at MILAM 2025 in Tampa, FL

Tampa, FL – February 11, 2025 – ADDiTEC proudly launches its latest innovation, the AMDROiD X, at MILAM 2025 in Tampa, Florida. This game-changing solution redefines point-of-demand manufacturing and metal repair. As a premier event for manufacturing and logistics technology, MILAM 2025 attracts industry leaders, making it the perfect venue for this unveiling.

The AMDROiD X is a Laser Directed Energy Deposition (LDED) turnkey solution designed for industries such as defense, construction, energy, and emergency response. Built for rapid deployment, it enables mission-critical manufacturing and repairs in remote and off-grid locations.

Now featuring an optional Ultra High Power 12kW fiber laser, the AMDROiD X efficiently produces large-scale metal components from stainless steel, aluminum, copper, and more. Its compact, portable design with integrated energy generation and storage makes it ideal for on-site operations in challenging environments.

See it in Action

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Key Features of AMDROiD X

  • Portable Modular Design – A 10-foot container expandable to 169 square feet, equipped with an integrated command center for seamless operation in harsh conditions.
  • Advanced Energy System – 54 kWh of storage across four power walls, fully rechargeable via solar technology, ensuring reliable off-grid performance.
  • Self-Sustaining Gas Supply – A built-in nitrogen generator extracts nitrogen from ambient air, eliminating the need for external shielding gas in most applications.
  • User-Friendly Software – Proprietary tools support complex multi-axis geometries, making the system accessible for both experts and new users. 

Download Specifications

ADDiTEC CEO on AMDROiD X

Brian Matthews, CEO of ADDiTEC, emphasized the product’s strategic importance:

“The AMDROiD X is a true point-of-demand manufacturing solution, tailored for the defense sector and unmatched in the market. Its advanced features, adaptability, and rapid deployment capabilities address critical needs across multiple industries.”

He also highlighted its sustainable design:

“This self-sufficient system operates with minimal external resources, making it invaluable in remote and off-grid environments.”

Learn More

brian

Brian Matthews

CEO & Founder

ADDiTEC

Expanding Possibilities in Remote Manufacturing

The AMDROiD X is set to transform manufacturing in offshore oil platforms, temporary construction sites, and disaster recovery zones. Its portability, efficiency, and autonomy make it a reliable solution where traditional manufacturing methods fall short.

This launch reinforces ADDiTEC’s commitment to innovation. By delivering pioneering metal 3D printing technology, the company empowers industries to adapt, evolve, and lead in a rapidly changing world.

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AMDROID X Any Mission

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About ADDiTEC

ADDiTEC is a leader in advanced additive manufacturing, pushing the boundaries of innovation and efficiency. Headquartered in the U.S., the company specializes in cutting-edge 3D printing technologies that support aerospace, automotive, energy, and research industries worldwide.

Since introducing its multi-laser Directed Energy Deposition (LDED) technology in 2016, ADDiTEC has continuously expanded its capabilities. Today, its portfolio includes:

  • High-power 12kW laser DED systems for industrial-scale metal manufacturing.
  • Liquid Metal Jetting (LMJ) technology with over 300 patents, offering high-resolution, cost-efficient metal printing.

These technologies deliver unmatched quality, efficiency, and sustainability, positioning ADDiTEC as a trusted partner in advanced manufacturing.

Print Different with ADDiTEC—where innovation knows no bounds.

Explore how the AMDROiD X can revolutionize your production capabilities. Contact ADDiTEC today for more information and see how our solutions can integrate into your manufacturing process to achieve unparalleled results.[gravityform id=”9″ title=”true”]

February 12, 2025/by Keith Johnson
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ADDiTEC is Embracing the “How” of 3D Printing 

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ADDiTEC is Embracing the “How” of Metal 3D Printing

The metal 3D printing world is buzzing with innovation, characterized not only by advancements in the technology itself but also by a significant shift in how companies perceive and utilize this powerful tool. We’re seeing a move from questioning the “why” of metal 3D printing to a focused discussion on the “how” — how to integrate this technology seamlessly into existing workflows and unlock its full potential.

3D Printing Benefits Infographic

From Skepticism to Seeing the Benefits

The early days of 3D printing in manufacturing were marked by a certain amount of skepticism, with many companies unconvinced of the technology’s value. Today, the benefits of 3D printing are undeniable and well-documented. 3D printing offers a range of advantages that traditional manufacturing struggles to match:

– Faster Production Cycles: 3D printing streamlines the creation of prototypes and complex components, significantly reducing lead times.

– Cost-Effective Prototyping: Allows for iterative design and testing without the high costs associated with traditional methods.

– Reduced Supply Chain Reliance: Localized production enables printing parts on-demand, minimizing dependence on external suppliers.

– Mass Customization: Enables the creation of personalized products to meet individual customer preferences.

These advantages have swayed industry consensus, leading to a new consensus – 3D printing is a valuable partner, not a competitor, to traditional manufacturing techniques. Companies are now eager to integrate 3D printing, but face a new set of challenges: integration and scaling.

The New Frontier: Seamless Integration and Scaling in Metal 3D Printing

While the benefits of 3D printing are widely recognized, integrating this technology into existing production processes and scaling up operations remain formidable challenges. Many organizations stepping into the realm of 3D printing often find themselves ill-equipped with the necessary internal expertise to leverage this technology effectively, which can lead to underutilized equipment.

Some of the challenges businesses encounter today in scaling 3D printing production include:

1. Quality and Consistency: Ensuring uniformity across diverse production settings, machines, and materials is crucial.

2. Cost and Efficiency: Balancing the economic aspects of 3D printing operations to achieve cost-effectiveness while maintaining high efficiency.

3. Design and Innovation: Continuously advancing the capabilities of 3D printing to meet complex design requirements and foster innovation.

4. Collaboration and Communication: Enhancing the synergy between different teams and departments to streamline the 3D printing process.

5. Regulation and Compliance: Navigating the evolving landscape of industry-specific regulations and standards essential for market entry.

6. Education and Training: Developing skilled professionals through targeted education and training programs to operate advanced 3D printing technologies effectively.

batch of shiny metal cnc aerospace parts production close up with selective focus for industrial background
AMDroid set up for metal 3d printing mass production of parts

ADDiTEC’s Role in Enabling Success

The success of companies adopting 3D printing extends beyond their individual efforts; the manufacturer plays a crucial role in providing the necessary support. Key areas where ADDiTEC contributes include training and workforce development, equipping companies with skilled personnel adept at operating and managing metal 3D printers. Educational programs and training initiatives are vital to bridge the knowledge gap. Additionally, providing user-friendly solutions through simplified hardware and software, along with intuitive design tools and interfaces, enables companies to leverage 3D printing without needing extensive technical expertise.

Recognizing the critical nature of these elements, ADDiTEC has strategically positioned itself to bridge the divide. We offer two products: AMDROiD and the HYBRiD3 that are designed for effortless integration within today’s operational frameworks. Our commitment extends beyond technology provision; we deliver comprehensive external expertise and internal training tailored to empower our clients, ensuring seamless integration of our 3D printing technologies Laser Directed Energy Deposition (LDED) and Liquid Metal Jetting (LMJ) with established production lines to facilitate scalability and enhance overall efficiency.

 

Tailored Solutions for Diverse Manufacturing Demands

Laser Directed Energy Deposition Technology (LDED)
Liquid Metal Jetting Technology (LMJ)

Recognizing that no single metal 3D printing technology can fulfill all application demands, ADDiTEC has crafted a versatile portfolio designed to address the varied needs of the metal manufacturing industry.

Our cutting-edge high-power Laser Directed Energy Deposition (LDED) technology utilizes a powerful directed energy source to melt feedstock material, revolutionizing metal additive manufacturing with unparalleled efficiency and precision. Boasting a rapid production rate of up to 4 kg/h, expansive build volume, and an exceptional 99.99% part density, LDED provides cost-effective, high-quality components that are second to none.

In addition, our Liquid Metal Jetting (LMJ) technology offers a novel approach to additive manufacturing by deploying molten metal droplets to construct three-dimensional objects layer by layer. This ‘drop-on-demand’ technology leverages the distinct properties of liquid metal to fabricate high-resolution and intricate metal parts.

These technologies are commercialized through our AMDROiD, the first forward deployable robotic cell rated for reactive materials and the HYBRiD3 a multi-technology manufacturing platform with additive and subtractive capabilities. This products enable the creation of large-scale metal parts with near-net shapes and 1.5 mm resolution, as well as smaller components with a precision of 0.5 mm. Our solutions, which utilize sustainable, wire-based systems, outperform traditional manufacturing processes in terms of cost-effectiveness and lead times. They also facilitate the production of complex details and fine features. Moreover, our technologies mitigate the risks and strict safety requirements associated with conventional additive manufacturing methods like powder bed fusion, which often involve more costly raw material feedstock.

ADDiTEC's Strategic Global Partnership

Strategic Global Partnerships

ADDiTEC continues to grow its global network of strategic partners, offering customers dedicated regional solutions providers for pre and post-sale activities. Our adaptable, deployable, scalable, and seamless hybrid systems enable integration into various applications, elevating metal component production to new heights. With a proven track record of successful commercialization and global recognition, ADDiTEC provides comprehensive R&D services, training, aftermarket support, and application development to empower advanced manufacturing endeavors across multiple industries.

Pioneering Collaboration to Unlock the Full Potential of 3D Printing

At ADDiTEC, we understand that effective collaboration is the key to unlocking the full potential of metal 3D printing. By fostering strong partnerships across the entire 3D printing ecosystem, including technology providers, manufacturers, national labs and educational institutions, we are uniquely positioned to drive innovation and empower companies to harness the transformative power of this technology. Our focus is not merely on advocating the benefits of adopting 3D printing but on providing the crucial support and solutions needed for successful integration and sustainable growth to achieve manufacturing production goals.

As a leader in the industry, ADDiTEC is dedicated to shifting the focus from “why” adopt Metal 3D Printing to “how” to effectively implement it. We believe that our ability to bring together diverse expertise and resources is essential for helping companies not only adopt but also excel in their 3D printing endeavors. Through our comprehensive approach, we ensure that companies flourish rather than stagnate, paving the way for a future where Metal 3D printing technologies are integral to manufacturing success.

ADDiTEC understands the importance of collaboration in the metal 3d printing industry thats why we work closely with other industry leaders to provide advanced products like the AMDROiD and the HYBRiD

Explore how our products can revolutionize your production capabilites. See for yourself how our solutions can integrate into your manufacturing process to achieve unparalleled results.

April 22, 2024/by Keith Johnson
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AMDROiD Brings Efficiency and Innovation to Manufacturing

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In an era where manufacturing demands flexibility, speed, and eco-efficiency, ADDiTEC is leading the way with its pioneering AMDROiD 3D metal printing system. The AMDROiD brings efficiency and innovation to manufacturing by being the first forward-deployable Laser-Wire Directed Energy Deposition robotic cell rated for reactive materials ready to mass produce metal parts, it’s designed to reshape how industries approach production.

 

Harnessing High-Speed Efficiency:

The traditional manufacturing model often struggles with long lead times and inflexibility. The AMDROiD challenges this norm by drastically reducing production times. What used to take weeks can now be accomplished in days, thanks to ADDiTEC’s innovative 3D printing technology. This accelerated process is not just about speed but also about meeting demand more accurately and responsively.

Achieving Near-Zero Waste:

One of the significant advantages of the AMDROiD is its commendable approach to sustainability. With its precise deposition methods, the system ensures minimal material waste, making it an environmentally friendly choice for modern manufacturing. This efficiency goes beyond just reducing waste—by achieving 100% material utilization, ADDiTEC ensures that every bit of material is used effectively, which minimizes cost and environmental impact.

On-Demand Production Capabilities:

The ability to print parts on demand revolutionizes inventory management and production planning. With the AMDROiD, manufacturers can produce exactly what they need, when they need it, eliminating the need for extensive inventory and reducing the costs associated with overproduction and storage. This capability not only streamlines operations but also enhances the ability to respond to market changes and customer needs swiftly.

Technological Edge:

The AMDROiD is equipped with a robust 6kW fiber laser, a configured deposition head for high precision, and closed-loop process controls that ensure optimal operation. These advanced features enable the production of parts up to 1.8 meters in size while maintaining high-quality standards and achieving complex geometries with ease.

 

AMDROiD Brings Efficiency and Innovation to Manufacturing
AMDROiD Brings Efficiency and Innovation to Manufacturing

Seamless Integration with Industrial Robots:

ADDiTEC’s strategic partnerships with leading industrial robot brands enable seamless integration of the AMDROiD into existing manufacturing systems. This compatibility expands the AMDROiD’s application across various industries, allowing for a more versatile deployment in sectors that require large-scale robotic 3D printing.

Material Versatility:

The AMDROiD brings efficiency and innovation to manufacturing by supporting a diverse array of materials, from aluminum and copper to exotic metals like Inconel and titanium. This versatility opens up numerous applications across different industries, including aerospace, automotive, and healthcare, where customized, high-strength parts are crucial.

Conclusion:

The AMDROiD by ADDiTEC isn’t just a 3D printer; it’s a comprehensive solution that addresses critical challenges in modern manufacturing. By offering faster turnaround times, reduced waste, on-demand production, and advanced technological features, the AMDROiD is set to be a cornerstone of future factories. As industries continue to evolve, ADDiTEC remains committed to providing solutions that are not only innovative but also sustainable and efficient.

 

Are you ready to transform your production processes and embrace the future of manufacturing? Contact ADDiTEC today to learn how our AMDROiD can be integrated into your production line to achieve efficiency, precision and sustainability. 

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April 15, 2024/by Keith Johnson
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Advantages of Additive Manufacturing

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Additive manufacturing, commonly known as 3D metal printing, presents numerous advantages over traditional manufacturing processes. Key benefits of additive manufacturing include:

Customization:
– Additive manufacturing allows the production of highly customized parts and products, tailored to specific needs and requirements.

Complex Geometry:
– Metal additive manufacturing methods enable the fabrication of intricate geometries that would be challenging or impossible with traditional manufacturing techniques.

Faster Prototyping:
– Rapid prototyping in additive manufacturing accelerates the product development cycle, reducing time-to-market.

Reduced Material Waste:
– Utilizing only the necessary amount of material, additive manufacturing minimizes waste, contributing to cost savings.

On-Demand Production:
– On-demand production capabilities in additive manufacturing help reduce inventory costs and enhance overall efficiency.

Cost-Effective:
– Particularly cost-effective for small batch production and the creation of complex parts.

Portability:
– Increasingly portable machines enable on-site or remote printing of parts.

Material Versatility:
– Additive manufacturing accommodates a diverse range of materials, including metals, plastics, ceramics, and biochemicals, expanding its application possibilities.

Sustainability:
– By reducing waste, energy consumption, and material usage, additive manufacturing stands out as an environmentally-friendly technology.

Speed:
– Generally faster production times compared to traditional manufacturing techniques.

Automation:
– Full automation in additive manufacturing simplifies the reproduction of parts and products.

Complex Components:
– Enables the production of intricate components with improved functionality and performance.

Lightweight Parts:
– Facilitates the production of strong and durable lightweight parts, particularly crucial in industries like aerospace and automotive.

Time-Saving Through Efficiency:
– Significantly saves time and resources through on-demand production, reduced inventory needs, and faster prototyping.

Conclusion:
Metal additive manufacturing represents a revolutionary technology offering benefits such as complex part creation, enhanced design freedom, minimized material waste, and expedited production. Compatible with a variety of materials like titanium, aluminum, and steel, the technology continues to evolve, promising expanded applications in the future. ADDiTEC, specializing in metal additive manufacturing, has introduced groundbreaking innovations like the fully integrated wire laser-metal deposition (LMD) 3D printer. Products such as AMDroid, AMDroid-Scalable, Hybrid3, and ElemX showcase the cutting-edge capabilities of this multi-laser DED technology. For detailed specifications, explore these products further.

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Metal Additive Manufacturing Materials

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It utilizes an array of diverse materials to fabricate solid components through the layer-by-layer deposition of metal powders or wires. The most commonly employed materials encompass:

Metals:

1. Stainless Steel: Renowned for its strength, durability, and corrosion resistance, stainless steel finds widespread use in aerospace, medical, and automotive applications.

2. Titanium: Recognized for its exceptional strength-to-weight ratio and biocompatibility, titanium is extensively employed in medical, dental, aerospace, and automotive applications.

3. Aluminum: Leveraging its lightweight nature, high thermal conductivity, and excellent corrosion resistance, aluminum is prevalent in aerospace, automotive, consumer goods, and electronics.

4. Copper: Widely utilized in electronic devices, copper stands out for its exceptional thermal and electrical conductivity, with applications extending to aerospace and automotive industries.

5. Cobalt-Chromium: An alloy well-regarded for medical implant applications due to its strength, corrosion resistance, and biocompatibility.

6. Gold and Silver: Valued for their aesthetic properties, gold and silver are commonly employed in jewelry, fashion accessories, and electronic devices.

7. Nickel-based Superalloys: High-performance alloys widely adopted in aerospace, automotive, and power generation due to their strength and resistance to heat and corrosion.

Additional Materials:

8. Inconel: A nickel-chromium superalloy lauded for its high strength and exceptional resistance to heat and corrosion.

9. Hastelloy: A family of nickel-based superalloys known for high strength and excellent corrosion resistance.

10. Tool Steels:Esteemed for their high hardness and wear resistance, making them ideal for cutting and forming tools.

11. Maraging Steels: Recognized for their combination of high strength and toughness, making them suitable for aerospace and defense applications.

12. Tungsten: A dense, heavy metal with a high melting point and superior thermal conductivity, making it apt for high-temperature and high-stress applications.

13. Bronze: An alloy of copper and tin appreciated for its strength and corrosion resistance, fitting for marine and architectural applications.

14. Brass: A copper-zinc alloy valued for its strength, corrosion resistance, and distinctive golden color, commonly used in decorative and architectural applications.

15. Carbon Steels: Known for high strength and toughness, carbon steels are applied in automotive and construction applications.

16. Magnesium: A lightweight metal with a high strength-to-weight ratio and excellent thermal conductivity, well-suited for aerospace and automotive applications.

Non-Metallic Materials:

17. Thermoplastics: Versatile polymers suitable for various additive manufacturing techniques, including Fused Deposition Modeling (FDM) and Stereolithography (SLA). Common thermoplastics include ABS, PLA, and Nylon.

18. Ceramics: Inorganic, non-metallic materials known for high strength and durability, utilized in additive manufacturing for high-temperature resistance and electrical insulation. Examples include alumina, zirconia, and silicon carbide.

19. Biochemicals: Derived from living organisms, biochemicals offer unique properties such as biocompatibility. Used in additive manufacturing in powder or paste form, examples include bio-inks, hydrogels, and cellulose.

The selection of materials in additive manufacturing is tailored to specific applications and requirements, contributing to a broad spectrum of possibilities across industries.

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Applications of Metal Additive Manufacturing

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3D metal printing spans a diverse array of industries, showcasing its versatility and impact across various sectors. Some key applications of metal additive manufacturing include:

  • Aerospace:

    Metal additive manufacturing excels in aerospace applications, enabling the creation of intricate, precise parts with complex geometries. This extends to critical components like turbine blades and fuel nozzles for aircraft engines, as well as structural elements such as brackets and fittings. Directed energy deposition (DED) is also gaining traction in aerospace for the repair and remanufacture of worn or damaged parts, offering time and cost savings compared to traditional methods.

 

  • Medical and Dental:

    Widely adopted in the medical and dental fields, metal additive manufacturing facilitates the production of highly detailed and accurate implants and prosthetics. From spinal implants to hip replacements and dental bridges, the technology’s capability to craft complex geometries and internal structures ensures the creation of personalized medical devices tailored to individual patient needs.

 

  • Automotive and Transportation:

    The automotive and transportation sectors increasingly leverage additive manufacturing to craft detailed and precise components featuring intricate geometries. This spans parts for engines, transmissions, and suspension systems, as well as structural elements like brackets and fittings. The technology’s aptitude for producing lightweight parts contributes to enhanced fuel efficiency and emission reduction.

 

  • Construction and Architecture:

    Metal additive manufacturing finds growing utility in construction and architecture, contributing to the fabrication of intricate architectural features and building components. From decorative elements like sculptures and artwork to structural elements such as brackets and fittings, the technology is adept at creating large-scale architectural elements like building facades and canopies.

 

  • Consumer Goods:

    In the realm of consumer goods, metal additive manufacturing is harnessed to craft highly detailed and precise components. This encompasses jewelry, watches, and fashion accessories, as well as consumer electronics like smartphones and laptops. The technology’s capacity to fashion complex geometries and internal structures enables the production of customized consumer goods tailored to individual preferences.

 

  • Energy:

    Metal additive manufacturing plays a vital role in producing components for the energy industry, including parts for oil and gas applications and wind turbine components.

 

  • Defense:

    Widely embraced in the defense industry, metal additive manufacturing is instrumental in the production of weapons and other defense-related components.

 

  • Research:

    In research and development, metal additive manufacturing is employed to create new materials, prototypes, and conduct testing.

 

  • Custom Manufacturing:

    The technology is utilized for custom manufacturing, producing one-off parts such as replacement components for machinery or custom parts for prototypes.

 

  • Art:

    Metal additive manufacturing extends its reach into the realm of art, contributing to the production of sculptures, jewelry, and other unique pieces.

In conclusion, metal additive manufacturing continues to evolve with advancing technology, demonstrating its wide-ranging applications across diverse industries. This evolution enables the production of increasingly intricate, functional, and customized parts.

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Types of Metal Additive Manufacturing.

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Types Of Metal Additive Manufacturing

There are several different metal additive manufacturing techniques, each with its own unique set of advantages and disadvantages. The most common types include:

  • Laser-Directed Energy Deposition:

    The raw material, whether in the form of wire or powder, is directed through a slender nozzle and melted by a heat source. In ADDiTEC‘s instance, we employ Wire-Laser Metal Deposition, also recognized as Laser Direct Energy Deposition (LDED). This technique involves the successive layering of weld beads as they are heated by the laser, forming a molten pool. This method is typically used for repair and restoration work and is suitable for a wide range of materials, including steel, titanium, and nickel-based alloys.

  • Liquid Metal Jetting:

    This method uses standard wire materials fed into a ceramic crucible, melted, and ejected onto a heated substrate through pulsed Lorentz force. ADDiTEC‘s in-situ monitoring ensures print quality with real-time adjustments. This process eliminates the need for many 3D post-processes, reducing the time from start to part. The resulting material properties match or exceed the input material, with basic safety measures around heat and argon gas.

  • Powder Bed Fusion

    This technique employs a laser to liquefy metal powders, fusing them to form the final product. It is versatile and applicable to various materials, including titanium, aluminum, and steel.

  • Binder Jetting:

    In this method, a binder is utilized to bind metal powders together, subsequently fused to create the end product. Ideal for large metal parts, it accommodates a wide range of materials such as steel, titanium, and aluminum.

  • Metal Laser Sintering (MLS)

    MLS, a subtype of metal additive manufacturing, selectively fuses metal powders layer by layer using a laser. This precision-driven process enables the fabrication of intricate and accurate parts with fine details.

  • Metal Sheet Lamination:

    Metal Sheet Lamination, a form of metal additive manufacturing, constructs a 3D part by layering metal sheets bonded together through adhesive, welding, or other bonding methods.

  • Metal Extrusion:

    This additive manufacturing type utilizes a melted metal wire or rod extruded through a nozzle to incrementally build up a 3D part layer by layer, resembling the process of Fused Deposition Modeling (FDM) with thermoplastics. Primarily employed for prototyping and low-volume production of parts like those in aerospace and automotive industries.

  • Metal FDM:

    Similar to Metal Extrusion, Metal FDM utilizes a melted metal wire or rod extruded through a nozzle to build up a 3D part layer by layer. This method is preferred for prototyping and low-volume production, particularly in aerospace and automotive applications.

  • Metal Injection Molding:

    Combining design flexibility from additive manufacturing with the material properties and precision of injection molding, Metal Injection Molding (MIM) involves mixing metal powder with a polymer binder, molding the mixture into the desired shape, and then sintering the part to achieve near-net-shape components. Commonly used for intricate and small parts in medical and aerospace applications.

  • Metal SLS

    Metal SLS uses a laser to selectively fuse metal powders together layer by layer, akin to Selective Laser Sintering (SLS) used with thermoplastics. Primarily applied in prototyping and low-volume production for aerospace and automotive components.

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What is Metal Additive Manufacturing?

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Metal additive manufacturing, also known as 3D metal printing, is a revolutionary technology that allows for the creation of complex and intricate parts through the layering of metal powders or wires. This process offers a range of benefits compared to traditional manufacturing methods, including improved design freedom, reduced material waste, and faster production times.

Benefits:

  • Part Consolidation: Instead of assembling multiple parts, additive manufacturing allows for designing a single complex component, reducing the number of items in an assembly.
  • Reduced Tooling Costs: Parts can be manufactured directly without the need for tooling, which can significantly reduce costs.
  • Access to Complex Geometries: Additive manufacturing enables the creation of internal channels for conformal cooling, hidden features, thin walls, and fine meshes that are difficult to achieve with traditional methods.
  • Freedom from Traditional Manufacturing Restrictions: By applying new design rules, additive manufacturing eliminates the limitations associated with traditional subtractive and casting methods.
  • Lightweighting: Additive manufacturing allows for building only the required material, resulting in optimum weight reduction.
  • Customization: The technology allows for the creation of bespoke or customized items, giving companies a competitive edge.
  • Rapid Design Iterations: Additive manufacturing offers quick design iterations right up to manufacture, reducing the time to market.
  • Complementary Tool: Additive manufacturing can be integrated into current manufacturing processes, reducing steps, time to market, and cost.
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What is Liquid Metal Jetting (LMJ)?

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What is Liquid Metal Jetting or LMJ?

Liquid Metal Jetting (LMJ), also known as Liquid Metal 3D Printing, is an innovative additive manufacturing technology that involves using molten metal as the feedstock to create three-dimensional objects layer by layer. Unlike traditional metal additive manufacturing methods, such as powder-based techniques or directed energy deposition, LMP employs the unique properties of liquid metals to achieve high-resolution and intricate metal parts.

The process typically involves the following steps:

1. Metal Feedstock: In LMJ, the raw material is a metal alloy, often heated to its molten state. These alloys usually have a low melting point and can remain in a liquid state at room temperature or slightly above.

2. Deposition: The molten metal is precisely deposited in controlled patterns or paths using specialized print heads or nozzles. This is similar in concept to how other 3D printing methods work, where layers of material are added incrementally to build up the final object.

3. Solidification: Once the molten metal is deposited, it rapidly cools and solidifies to form a solid layer. This layer-by-layer solidification process continues until the entire object is constructed.

4. Layer Bonding: The successive layers of solidified metal are bonded together as the printing process progresses. Proper bonding between layers is crucial to ensure the structural integrity of the final object.

5. Post-Processing: After the printing is complete, some post-processing steps might be necessary, such as heat treatment, machining, or surface finishing, to achieve the desired mechanical properties and surface quality of the final product.

Liquid Metal Jetting offers several unique advantages over other metal 3D printing methods:

– High Resolution: LMJ can achieve fine detail and intricate geometries that might be challenging to achieve using other methods.
– Speed: The ability to work with liquid metals allows for faster printing speeds, as the material can be rapidly deposited and solidified.
– Material Range: LMJ can potentially work with a broader range of metal alloys, including those with low melting points that might not be suitable for other metal AM methods.
– Cost Efficiency: The process could offer cost benefits due to the use of liquid feedstock instead of expensive metal powders.

However, like any technology, Liquid Metal Jetting also has its challenges, including managing the behavior of liquid metals during deposition, ensuring proper layer bonding, and addressing any potential issues related to cooling and solidification.

Overall, Liquid Metal Jetting holds significant promise for applications where high resolution, speed, and a diverse range of metal materials are essential. The acquisition of Elem Additive by ADDiTEC, as described in the articles, suggests that this technology is being recognized as a valuable addition to the additive manufacturing landscape.

August 18, 2023/by Keith Johnson
https://dev.additec3d.com/wp-content/uploads/2023/08/03-1.avif 880 1080 Keith Johnson https://dev.additec3d.com/wp-content/uploads/2026/08/additec-logo.svg Keith Johnson2023-08-18 22:59:052023-08-18 22:59:05What is Liquid Metal Jetting (LMJ)?

Meet Ethan Prigge – Summer Robotic Engineer Intern

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Meet Ethan Prigge he is one of out interns for the summer. Ethan is an Aerospace Engineering major at Worcester Polytechnic Institute. He is interested in learning more about aerospace applications for robotics and additive manufacturing (Metal 3D Printing). At ADDiTEC he is working on robotics and software for the AMRC-P Cell. He is very passionate and enthusiastic about the company and his role here. His positive attitude is infectious, and it’s obvious how much he enjoys his work. He is eager to learn and picks up on things quickly.

As an industry leader and innovator, ADDiTEC understands the importance of such programs and offers a wide range of internships to students, giving them a genuine opportunity to apply their knowledge and gain meaningful work experience. 

At ADDiTEC, our internships are structured for maximum efficiency and development. We recognize that each intern brings different skills and interests, and strive to provide motivating and impactful projects that will challenge and draw out the best from them. 

ADDiTEC also appreciates that interns need additional support and guidance from their supervisors. Our friendly and experienced team of professionals are committed to providing comprehensive feedback and guidance, as well as facilitating mentor-mentee relationships that bring further knowledge and insight to our interns. 

We understand that an effective internship program can boost morale and efficiency within the company, and strive to set a positive example in this regard. Our interns understand that we are committed to delivering the best possible experience, and their enthusiasm and passion for the roles have a positive effect on the team’s morale and growth. 

At ADDiTEC, internships are more than just a way to gain experience – they are a way to learn valuable skills that will open doors in any industry. With the right intern in place, a company can move forward powerfully into the future.

You can apply for an internship in our careers page. 

July 17, 2023/by Keith Johnson
https://dev.additec3d.com/wp-content/uploads/2023/07/WhatsApp-Image-2023-07-17-at-12.12.04-PM.avif 1024 768 Keith Johnson https://dev.additec3d.com/wp-content/uploads/2026/08/additec-logo.svg Keith Johnson2023-07-17 16:14:532023-07-17 16:14:53Meet Ethan Prigge – Summer Robotic Engineer Intern
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